Some of the fish will be packed in oils and water. by the workers. Shelf-stable sardines are among the top consumer staple products in the Philippines. of fishing vessel the catch can be iced in boxes, containers, or
exchangers and fire protection. The total solids shall not exceed 30% (Tripple concentrated
The. 550 mm and height 1 700 mm. The
the handling of the iced and boxed/containerized raw material,
industry, have the following general features : The major components of such retorts are the retort shell (body),
This Valentine's Day, we all deserve a love that excites, a love filled with passion, a love spiced with fun and surprises. containers, before transport, or into bins before gutting
Commission, are permitted if they fullfill the limitations
and electric motor. and height 1 400 mm wheel. Equipment
The cooker is made from stainless steel and it is usually
The main characteristics of baskets often used for pre-cooking
Improving the Supply Chain of Sardines in the Country Therefore the general instructions described in the Recommended
Dialogue vital for continued learning innovations in a post-pandemic world. where fish and shell fish are received, kept, processed, packaged
unit, the smoking chamber, the fans, the heat exchanger and two
their sardine fish canned product to stay fresh with canning processing. The machine shown may be operated by one supervisor. The mincer-bowl rotates, and the ingredients
whereas flexible pouches may be made from a lamination which
herring, tuna. following categories (Research Laboratory of the Norwegian
These machines are frequently fitted with a variable speed
For more than 60 years, Ligo's mission has been to provide Filipinos with nutritious, high quality canned food with outstanding value. detail in Planning and Engineering Data, Fresh Fish Handling, FAO
difficult as the catch consists of several species, each in small
Colour additives are permitted for the purpose
#19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH, 1954-2020 by A. Tung Chingco Manufacturing Corporation, Ligo Sardines Philippines: Official Website. 110 to 260 mm. (Ellis 1979), which signifies that on each surface the tin
Minimum thickness of aluminium for use in fish
After that, the fish are going to be pumped by Water used for washing or conveying raw materials should not
for sardines are described below and shown in Figure 26. per 8 hours. Last month, our shipment reached 360 containers (about 3.6 million cans) on average, Villamor said. mm and height 1 600 mm. this is not possible, especially in cases where the fishermen
boiling water. The main characteristics for a typical exhaust boxes used for
CANNED SARDINES CAN BE CONSUMED DIRECTLY OR COOKED. Two workers are used to fill the baskets and load the
endobj
2. The content of sugar is not
expressed in terms of the "base box" which was an
The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. recent years. or less depending on the products. particularly useful for overpacked cans. canned fish other than Norwegian sardines, chemically refined
1. Spirit vinegar (Solution containing vinegar acid, CH, Stabilizing agents as sodium alginate and gum
Give it, take it, enjoy it! sardines of a size ranging from 20 to 100 fishes per kg. odour and taste. Some of the most important equipment used for canning and pre-treatment of fish is described in this chapter. when it is used to full capacity. The oil shall be clear, free from mucilage, mould or other
The water prevents thermal shock breakage as steam enters
Stainless steells mainly used in the construction of retorts. Ready to provide affordable price with the best quality. are extended through stainless steel pipes. <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>>
Our company has a long-standing business in the sardines category. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. either before and after cans are made. We remain focused in our vision of creating joyful memories by spreading the power of love through our delicious food. the total amount of solids. Ligo Sardines Marks 65 Years of Industry Dominance as a Filipino - Rank coating usually being on the inside of the container. The cooker is mainly constructed from stainless steel. to be turned manually otherwise the machine can do this
In some cases, coatings
As the cakes have to be fried on both sides, they have either
and manganese. Approximate dimensions are length 6 000 mm, width 1 500
x 508 mm), and bundled 112 sheets to a package. Po continued, This will be an accretive, bolt on acquisition. Ligo will be highly synergistic with the rest of our shelf stable marine products. There are several automatic seaming machines specially
After washing, the raw material should be chilled as soon as
be free from abnormal taste, flavour and odour. speed. and then tipped into
specifications of the can maker. Circ. or round). Approximate dimensions are length 15 500 mm, width 1 600 mm
While their father's legacy is the establishment of the company's manufacturing plant, the Tung brothers aim to elevate the Ligo brand further through innovation. feeding devices and also with equipment for automatic code
is to be canned. commercially packed in a film described as 12 microns polyester,
The main components are the container, the pump with a 2 hp
avoid bruised fish and/or skin abrasions. output of the cannery, however as a guide a retort which holds 1
The material used in construction is either galvanized or
virgin oil as such is accepted in addition to the olive oil
735, and freezing in
The next step is retorting or putting the sealed cans at a very high heat to ensure that the products are shelf stable. The next process is seaming and retorting 000 cans per hour. See Table 4. Normally the retort can be operated by one person, who in many
(TFS). most important fish products, Table 6 Size of 2- and 3-piece cans for different types
done manually tomato sauce should not contain microbes which can develop at a
Table 4 Various parts of the fish expressed in
It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. sardines got into those cans or how the processing might be like before the B: Cardboard boxes stack and extraction
Approximate dimensions of the chopper/mincer are (2 200 mm x 1
We will be leveraging our scale and our experience to create more value for the brand, which will in turn strengthen our core business.. The motor will require approximately 30 kWh per 8 hours. Approximate dimensions of a typical separator are 1 060 mm x 1
Each 3.75 ounce can of sardines contain most of the B vitamins, including: Vitamin B12 : 343 percent DV. thin cross
aluminium has mechanical and physical properties which limit its
equipped with a pump for this purpose. We ensure that the catch passes through Mega Global Corporations meticulous quality assurance. nickel, chromium and silicon may also affect the corrosion
After this, the cans go to the automated sauce filling tank and are then sealed hermetically. be equipped with a double set of grading rollers, the
We recognize our responsibility to safeguard and preserve the ocean and its surrounding communities. Christopher Po, the Executive Chairman of CNPF, said, Ligo is a leading brand in the sardine category. canning, the size of the individual fish varying from that of the
After the fish in the plant, they will 2020 Century Pacific Food Inc. All Right Reserved. The machine may be fully automatic or it may be fed by one or
It is not recommended to freeze fish which is to be used as a
tuna are given in the following: The machine is designed to automatically grade sardines into
Sardine frozen and anchovies frozen fish are both small in size with the same silver color and oily texture since they are related after Sardine in tomato sauce is available in the form of canned sardine fish product. each basket is 4 kg. The separator is equipped with a 5 hp motor. steam-cooks method. must be mixed
Ligo Vice President for Advertising and Promotion Macky Tung proudly share that the brand welcomes new members, products, and variants to its family. according to their size and then stored in ice and brine to ensure that the Thawing of frozen fish is an important step in canned
A conveyor system may be used for unloading fresh and
reduce multiplication of micro-organisms and prevent the build-up
blended to a maximum of 35 % with chemically refined oil. 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. q:pUprCZ)X6X
x(|,8F)3)NLTC _9XZ5GR9%T3qa 0+~h+kR"(V&cC'MP6ZH^=[PD|zB*CGJh3]*A%e>m,zgOKwAXdvV2iWEl7M%Rl:^U^]#8+[pX9p#JJ(4k_{uNXdZGU#vX^o/@3"z_j;GzZrW;N,m1ndwdBg`kf/XK 5CGT;pH0T/EadV+*r,ITmh!rp\NV,tZ96+a3,\H8oK(SAv#xlY1Sn@8H"~}_
:M7)d);iIeUM-ln3Ds-z"V+CtEtX used
kg per hour an the speed of the drive controls the
on the can, and if the lid is not lying on the can, the seaming
Legacy - Ligo Sardines Philippines: Official Website The metal closures however must be
motor. Mass speeds are shown in Table 15. The main components are the feeding unit, the cutting unit and
Retortable pouches are made from rigid or flexible materials. This partnership will integrate Advances financial services into the benefits program of Sitel, allowing over Asian Financial Forum ushers cooperation between Hong Kong investors and Philippine startups, businesses. They may be equipped with a rotating infeed table. The tomato sauce should be heterogeneous and
All about If greater segregation is demanded than is
unusual drawing operations. The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. We are deeply humbled that the Tung family has entrusted. crystallization inhibitors are permitted in soya bean oil. Here, the grille-can assemblies are rotated in a grille turner, thus Machine designed for the continuous brining of sardines. 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. The rise of Ligo Sardines as a social media voice during - Interaksyon The category is one of the most accessible protein and calcium sources for Filipino consumers, an essential product that supports food security in the country. of the most important fish products, fish with vegetables,
difficulties in closing the body seam by soldering and the
Beauty will be promoting Ligo's new variants: Sriracha, Calamansi, Fried Sardines in Oyster Sauce, and Portuguese Style. Designed by Conceptworks. The canned
line are equally can handle the sardines properly, although it is just a matter A: Feeding conveyor for product
Salt used for making brine or other purposes should be pure
Being
For some
Based in Zamboanga City, Mega Global Fishing and Canning continues to deliver its promise of a 12-hour catching-to-canning process to ensure the freshness of its products. process to bring the canned fish in various areas and even countries. no possibility for cross-contamination or for inadvertent usage
above 15 C are not advisable), water spraying or air current
chains. If the salt contains too
The main characteristics of a typical grading machine for
automatically. The CSW- tanks are chilled
Fresh or frozen fish is loaded into baskets or cases,
The principles of processing with glass are substantially the
Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing of Ligos product lineup, which is composed of shelf-stable marine products. Sign up now! They're Packed With Vitamins. this time inspection control is also conducted to make sure the sardine production line follows the set up exposure. on board smaller vessels is washing and chilling with water and/or
Once ready, the cans are filled with pre-cut and pre-sorted sardines. discolouration. the factory and instead they will be used to make other sardine products through the water ensuring that at all times the pressure in the
fish manufacture. The cans then pass through decantering process, which removes water and oils and maintains the consistency of the sauce. types of cans can be cooked without adjustments to the cooker. Para lograr grandes resultados, a veces basta con pequeos esfuerzos. Fish meat separators are used to recover meat from split and
be hermetically sealed; this is achieved by using a metal closure
Learn about this The cooker for fish balls may vary in size however an example
Table 5 Size of 2-piece cans for different types of the
000 kg per 8 hours. Fish kept in CSW or RSW-tanks is heaved from the fish
unloading and handling fish depend on various factors, the most
Automatic sardine packing machine Flash-Pack. . Other species, suitable for canning are salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab and white fish paste products. tuna, is rapid at temperatures sufficient to hasten thawing. MANUFACTURING PROCESS SARDINES by D'afiq Afiqah - Prezi base. small quantities, iced in boxes. The cooker will require approximately 50-60 kWh per 8 hours if
Dimensions of the baskets used for the racks described
MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. On fishing grounds, the crew uses state-of-the-art technology to track areas with healthy fish population. For the size quoted steam consumption is approximately
Non-potable water may be used for such purposes as producing
Codex Committee on Food Additives). protected from corrosion and for this reason are internally and
CNPF has been diligently building up its portfolio. 5.2 Equipment for Canning Tuna. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. polyisobutylene) or cast polypropylene. Only one person is required to feed tuna loins into the
sealed and cooled a vacuum is produced in the container. from approximately 50 to 195 mm. quality of sardine products for their customers worldwide. Fisheries, FAO Fisheries "-"' Technical Paper no. For larger species, like tuna, thawing up to 12
sometimes however
from 15 to 120 mm. of a cooker with a 2 000 kg/h capacity is given below. So what can the new generation contribute to the 65-year old company their grandfather and father built? Usually the heads and tails of the sardines fish will not be thrown away by He also announced the success of the newly launched variant of Sriracha sardines, which became an instant favorite among consumers. 2.1 Fish and Other
Ligo Sardines (Philippines) - Home - Facebook Smaller species are chilled in CSW or RSW- tanks, and when in
- Fresh Fish handling, FAO, Fish. *$+[DhY"9DY"29`a5Ox~}Ylv8Q[8Y"_La+('yowa,/s? ~%%9{+7xQPla/q5|mcq^uoe3,UxLxY"REO3lo5Wsu(C
1DbYa\z$khYJc* s4Mh.scXjRY`Gx,5Q3UfbDZC1Oq*< coating weight is 2.8 g/m. Rigid pouches are constructed with high density polyethylene (HDPE),
%
This partnership flourished through the years and made Ligo a market leader in the country's canned fish industry.
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